Setting Up and Organizing Your Battery Racks - Best Practices and Mistakes

scanning: time:2022-04-18 classify:Technology info

Setting Up and Organizing Your battery Racks - Best Practices and Mistakes to Avoid


Battery racks are essential equipment meant to organize a variety of batteries in large power networks. Not only are they built to withstand earthquakes, but they are also sturdy and rigid, easy to manage, and acid-resistant.

The racks' metal bars are coated with a protective coating and laminated in plastic, which protects against any environmental damage, thus making a good choice for storage. Before you install this piece of fine hardware in your office building, lab, or any other setup that requires a load of power, we have brought forth a guide for you to ensure everything works in harmony.

What Is A Battery Rack?

Battery racks are modeled according to each type of battery, whether they are open or closed, made of lead-acid (Pb), nickel-cadmium (NiCd), or any other medium. They consist of two or four vertical mounting rails along with a supporting framework to keep the rails in place. To prevent electric shock, the racks' metal bars are protected by a coating and laminated in plastic.


Best Practices of Installing and Maintaining a Battery Rack 

Decide the Layout First

Make a diagram of how the racks will be arranged with respect to the room and essential resources such as electricity and cooling. When it comes to cooling, rack placement is crucial. Cooling will be more efficient and effective if you keep heated air from recirculating and mixing with the cold air supply.

Rack enclosures should be arranged in solid rows with hot aisles (back-to-back racks) and cool aisles (where the racks are front-to-front). By placing racks in a hot-aisle/cold-aisle pattern, you can save up to 20% on energy.

Airflow can be controlled much better by using enclosures.  Make sure that the equipment in one rack isn't absorbing heat from the equipment in another rack or any other evident heat source to prevent overheating. 


Focus on Battery Placement

The proper positioning of equipment in the rack is essential for the efficient operation of servers and other equipment, as well as maximizing rack space and facilitating service. Before installing the equipment, make a detailed plan for its placement, including plans for future development. Naturally, you must make sure that each rack has enough space to accommodate all of the equipment you plan to install.

Your equipment's weight must not exceed the load capacity of the rack. The heaviest equipment, such as external battery packs, should always be placed near the bottom of the rack. This keeps the rack from becoming top-heavy and perhaps tipping over, which is especially crucial if you want to install equipment before moving it.


Make Sure You Have a Safe Laboratory Setting

A battery rack not only provides a dedicated storage space for batteries but it also allows for better cable management, reducing tripping hazards and other dangers.

It will be easier to keep batteries out of contact with conductive materials, water, seawater, powerful oxidizers, strong acids, and other items that could cause a safety threat if in contact with batteries.

Furthermore, it decreases the chance of physical battery damage as a result of being dropped, falling, or being knocked over.  However, mishandling of the batteries can result in physical harm if they are not stored correctly, so it is vital to choose the right environment and place for the rack's installation.


Keep a Check on the Voltage Requirements

The voltage requirements of wireless and wireline networks differ. Depending on the configuration, choose a rack system that can adapt to 24 VDC or 48 VDC networks.

The rack and components will be installed the same way; the only difference will be the operational voltage.


Provide Basic Airflow

Floor-standing rack enclosures allow the most control over airflow and are therefore the finest racks for managing equipment cooling. They also have built-in and add-on features to prevent heated air from recirculating and polluting the cold air supply. Use enclosures with completely vented front and rear doors to ensure that front-to-back airflow is unimpeded. You can also remove the front and rear doors or buy enclosures without them if rack-level security isn't an issue.


Pick a Design According to Your Needs

A battery rack that fulfills global seismic requirements ensures performance in the most demanding environments. While these strict requirements are not required in all places, choosing a rack designed to these specifications helps ensure that the rack will not fail if conditions worsen.

Furthermore, the rack's strong design allows it to handle the weight of batteries in regular applications. A five-shelf rack, for example, with four batteries on each shelf, can weigh upwards of 2,000 pounds as a whole.

Choosing a rack system that is built to last is a simple way to eliminate any doubts about overall performance.


Mistakes to Avoid 

Do Not Use Oil and Grease 

For installation, do not use oil or grease as a lubricant. Because of the low friction interface of the insulating coverings, lubrication is usually not necessary. Instead, a tiny amount of water, odorless talcum, or Dow Corning III will be sufficient to decrease wear and tear on the rail coverings.


Do Not Install the Rack in an Unsupervised Location 

Anyone who gets into contact with open rack batteries is at risk of being electrocuted. As a result, they must be installed in battery rooms with access limited to authorized personnel. Battery safety and maintenance must be taught to authorized workers so that they can fix any issue right away. These racks can be kept in a computer room or other areas accessible to non-battery personnel as long as the rooms are kept shut.


Do Not Attach the Rack to the Walls

Do not mount battery racks to walls without first consulting a structural engineer. Each frame comes with mounting holes in the base. All anchor bolt holes on the floor must be used to attach all frames, as walls can break away easily.


The Bottom Line

Researchers may set up and organize their testing equipment with the help of a well-planned battery rack connection system, which improves the lab's safety and efficiency. Contact our experts at Brava Battery, who can help you find your ideal battery testing solution for your lab, combining the right equipment according to your requirements and safety.

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